Top 12 Best Exhaust for Challenger Hellcat That Boost Power!

The frustration of installing an exhaust system on a Challenger Hellcat only to find it rattling, poorly fitted, or failing under high strain is all too familiar. Choosing the best exhaust for Challenger Hellcat means avoiding weak welds, mismatched components, and materials that corrode quickly, which can all ruin the driving experience. A subpar exhaust often sounds tinny or too quiet, missing the aggressive tone that this car demands.

What really sets a good exhaust apart is the quality of the metal, typically stainless steel rated at least 304 grade for corrosion resistance and durability. Proper fitment is crucial to prevent leaks and maintain backpressure around the factory levels, usually within a specific diameter like 3 to 3.5 inches to balance power and sound. The design also influences ease of cleaning and maintenance, with straightforward joints and accessible mufflers making a difference over time.

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BORLA Hellcat Exhaust
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Our Top Picks 2
MBRP Challenger Catback
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Our Top Picks 3
Auto Dynasty Oval Exhaust
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Our Selected Top 12 Exhaust for Challenger Hellcat Worth Your Money

This list features carefully chosen exhaust systems designed for the Challenger Hellcat, highlighting their performance, sound quality, and compatibility. Each review covers who the product suits best, along with its strengths and potential drawbacks to help you make an informed decision.

1. BORLA Cat-Back Exhaust System for Dodge Challenger SRT Hellcat

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Designed specifically for the Dodge Challenger SRT Hellcat, this cat-back exhaust system stands out with its T-304 stainless steel build for long-lasting durability. Ideal for enthusiasts seeking a bolt-on upgrade, it guarantees a no drone experience, making it perfect for daily driving without annoying cabin noise.

Installation is straightforward thanks to the bolt-on design, requiring no cutting or modifications. The all-welded construction means you won’t have to worry about leaks or weak points during day-to-day use.

With its painted exterior, it keeps a clean look while handling exposure to the elements without rusting, which is crucial for regular drivers.

Performance-wise, the exhaust provides a deep and aggressive sound without becoming overwhelming inside the car. The sturdy stainless steel material confirms its durability, promising a long service life. Most praise it for the sound quality and fit, while the main complaint centers on the system’s weight of 51 pounds, which is a bit heavier compared to some competitors.

Sound quality and fit get consistent praise, making it a favorite among Hellcat drivers looking for a strong exhaust note without droning on long drives. The most common downside noted is its relatively heavy weight, which some find a drawback compared to lighter systems.

Those wanting a durable, easy-to-install exhaust with a well-balanced sound will appreciate this system. Drivers focused solely on weight savings or looking for a different finish might prefer exploring other options.

Pros

  • Durable T-304 stainless steel construction
  • Easy bolt-on installation, no modifications needed
  • No drone guarantee for comfortable driving
  • Made in the USA for quality assurance

Cons

  • Heavier than some alternative exhausts
  • Painted exterior may wear over time
SpecificationDetails
MaterialT-304 Stainless Steel
InstallationBolt On
Weight51 pounds
ConstructionAll Welded
Exterior FinishPainted
Made inUSA

2. MBRP Catback Exhaust for Dodge Challenger

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The MBRP Catback Exhaust for Dodge Challenger boosts power and throttle response, making it a great upgrade for Hellcat drivers focused on performance. Its standout feature is the 3-inch dual tubing design that helps lower exhaust gas temperatures while boosting torque and horsepower.

Installation requires some effort since it comes as one item weighing 73 pounds, but the aluminized material holds up well against the heat. Day-to-day driving benefits from the quieter but deeper exhaust note. The design keeps the exhaust flowing smoothly while maintaining a balance between street sound and track readiness.

The exhaust significantly improves driving feel by boosting throttle response and power output. Its construction from aluminized steel offers durability and resistance to corrosion.

Praise often highlights noticeable power improvements, while the most common complaint centers on the 30-day warranty being rather limited compared to other options.

Power gains and improved throttle response consistently receive positive remarks, making it clear the exhaust does its job well. Some users find the 30-day warranty too short, which can be a concern for long-term reliability.

The kit suits Hellcat drivers wanting more torque without sacrificing durability. Those looking for longer warranty coverage or a lighter setup might want to explore other options.

Pros

  • Improves torque and horsepower noticeably
  • Durable aluminized steel material
  • Lower exhaust gas temperatures
  • Includes 3-inch dual tailpipes for flow

Cons

  • Only a 30-day warranty included
  • Relatively heavy at 73 pounds
SpecificationDetails
MaterialAluminized
Tubing diameter3 in.
ExitDual
Tail pipe3 in.
Item weight73 pounds
Warranty30 Days

3. Auto Dynasty Oval Cat-Back Exhaust System for Dodge Challenger

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Auto Dynasty Oval Cat-Back Exhaust is designed to fit perfectly on 5.7L Dodge Challengers from 2009 to 2014. It suits drivers looking for a solid improvement in exhaust airflow and an aggressive sound without overwhelming the cabin noise. Its biggest strength lies in balancing power and tone with quality materials.

Installation is straightforward thanks to its design aimed for easy setup. Day-to-day driving benefits from the high exhaust air flow rate, which helps the engine breathe better without making the sound annoyingly loud.

The oval mufflers give a distinctive look in matte black, and the aluminized steel construction means it handles weather and wear well.

Performance-wise, the exhaust maximizes airflow and provides a smooth, powerful rumble that fits racing-style vibes. Built with computerized mandrel bends and TIG-welded connections, the system resists pressure and corrosion effectively.

Most praise points to its durable build, while some mention the sound might not be as loud or deep as other racing exhausts.

The system receives strong praise for its durable build quality and how it improves exhaust flow without going overboard on sound. The most frequent complaint revolves around the sound not being as loud or aggressive as some might want from a racing exhaust.

Drivers with 5.7L Dodge Challengers wanting a balance of power and a sporty sound will be happy with this exhaust. People looking for a louder, more aggressive tone or drivers with different engine models should consider other options.

Pros

  • Improves exhaust airflow for better performance
  • Durable aluminized steel construction
  • Matte black oval mufflers for distinct look
  • Relatively easy to install on 5.7L Challengers

Cons

  • Sound level may not satisfy all racing enthusiasts
  • Only compatible with 5.7L models from 2009-2014
SpecificationDetails
ManufacturerAuto Dynasty
Vehicle Compatibility2009-2014 Dodge Challenger 5.7L
MaterialAluminized Steel
ExteriorMatte Black Painted Muffler / Bare Piping
Weight57 pounds
Special FeaturesEasy Installation, High Performance Racing Design, Oval Style Mufflers

4. MBRP Race Series Cat-Back Exhaust for Dodge Challenger

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MBRP’s Race Series Cat-Back Exhaust suits anyone looking to boost the sound and performance of a Dodge Challenger Hellcat. It really stands out for adding noticeable torque and horsepower without complicated installs or modifications.

Perfect for drivers wanting both power and a solid, durable exhaust setup.

Installation involves swapping the stock exhaust with a 3-inch aluminized cat-back system featuring dual 3-inch tailpipes. Day-to-day, the setup feels responsive, especially with increased throttle feedback. It’s straightforward to maintain, given the aluminized steel’s resistance to rust and heat.

The exhaust sound isn’t overwhelming but strikes a nice balance between aggressive and street-friendly.

Performance-wise, the exhaust delivers on lowering exhaust gas temperatures and sharpening throttle response. It’s well-built with durable aluminized steel tubing and a solid dual exit design.

The most praised feature is the clear improvement in power and engine tone. Some mention the 69-pound weight as a bit on the heavier side for those concerned with minimizing mass.

The exhaust gains frequent praise for boosting power and throttle feel, while its common drawback is the heavier weight compared to some competitors. Most find the sound pleasing but not overly loud or harsh.

Anyone aiming for reliable horsepower gains with a solid build and manageable sound will appreciate it. Those wanting the loudest or lightest exhaust might want to explore other options.

Pros

  • Improves torque and horsepower noticeably
  • Durable aluminized steel resists corrosion
  • Dual 3-inch tailpipes offer balanced sound
  • Enhanced throttle response with lowered exhaust temps

Cons

  • Heavier weight at 69 pounds may affect some preferences
  • Sound level not aggressive enough for extreme enthusiasts
SpecificationDetails
MaterialAluminized
Tubing diameter3 in.
ExitDual
Tail Pipe Diameter3 in.
Item Weight69 pounds
Model NumberS7114AL

5. BORLA Cat-Back Exhaust System for Dodge Challenger SXT & GT V6

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T-304 stainless steel shapes the core of this exhaust system, built for Dodge Challenger SXT and GT V6 models. Its biggest strength lies in its all-welded construction that promises durability while offering a clean bolt-on installation process.

Ideal for those wanting a reliable, well-made upgrade without drone disturbances.

Installation requires no custom adjustments, fitting directly onto the factory mounts with its bolt-on design. Day-to-day driving benefits from its no-drone guarantee, making highway cruising comfortable without that annoying exhaust drone inside the cabin.

The 54-pound system’s dimensions and all-welded steel ensure it stays sturdy and maintains sound quality over time.

Performance stays strong with a consistent exhaust note that improves the driving experience without overpowering it. The all-welded T-304 stainless steel construction resists corrosion and wear, extending the system’s lifespan.

Positive feedback often highlights the clean sound and fitment, while complaints mainly mention the absence of a more aggressive tone for muscle car enthusiasts.

Many users appreciate how quiet this exhaust remains during highway drives thanks to the no-drone design. The most common gripe revolves around the sound being not aggressive enough for those expecting a deep muscle car roar. It’s built solidly and fits without hassle, making it dependable over time.

Those who prefer a refined but noticeable upgrade without loud cabin drone will find this system satisfying. Drivers seeking a louder, more aggressive exhaust tone may want to explore options designed specifically for enhanced sound intensity.

Pros

  • Durable all-welded stainless steel construction
  • No drone guarantee for quiet cruising
  • Simple bolt-on fitment without modifications
  • Made in USA ensuring quality standards

Cons

  • Lacks a more aggressive muscle car sound
  • Relatively heavy at 54 pounds
SpecificationDetails
MaterialT-304 Stainless Steel
InstallationBolt On
Weight54 pounds
Dimensions45 x 31 x 11 inches
Manufacturer Part Number140650

6. Custom Fit Dodge Challenger Quad Exhaust Tips

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These Custom Fit Dodge Challenger Quad Exhaust Tips stand out thanks to their precise factory-style fit made for 2017-2024 V8 Dodge Challengers. Perfect for those wanting a wider, more aggressive rear look that keeps the muscle car’s signature vibe intact.

Installation involves swapping out the factory tips with the provided driver and passenger side pieces, ensuring a symmetrical rear upgrade. The day-to-day benefit comes from the black ceramic coating, which holds up well against heat, corrosion, and fading, maintaining that deep black finish without much upkeep.

Performance-wise, these tips don’t change the exhaust sound but do boost visual presence significantly. Made with durable materials, they handle extreme heat and the harsh elements without showing wear quickly.

Many appreciate the exact fit and polished look, though some note that installation takes moderate effort to achieve perfect alignment.

The best feature is the perfect fit and durable black coating that stays deep black over time. The most common drawback is the moderate hassle during installation to get everything lined up just right.

Anyone wanting to improve their Challenger’s rear looks without altering sound or performance will be satisfied. Those looking for a louder exhaust or performance upgrade should explore other options.

Pros

  • Precise factory-style fit for 2017-2024 V8 Challengers
  • Durable black ceramic coating resists heat and corrosion
  • Includes tips for both driver and passenger sides
  • The quad round layout boosts the muscle car’s appearance.

Cons

  • Installation can require careful alignment
  • Does not affect exhaust sound or performance
SpecificationDetails
Brand NameGRIDREADY
Manufacturer Part NumberCH-DU
Number of Items2
Included ComponentsSET of 2 Exhaust Tips (left and right)
Model NumberCH-DU
Manufacturer Warranty Description1 year

7. BORLA Cat-Back Exhaust System for Dodge Challenger R/T 5.7L V8

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Borla’s Cat-Back Exhaust System for the Dodge Challenger R/T 5.7L V8 stands out for its high-quality T-304 stainless steel construction that promises durability and corrosion resistance. It suits those wanting a solid, long-lasting upgrade that delivers the classic Borla sound without hassle.

Installation is straightforward with a bolt-on design, letting you swap out the old exhaust without cutting or welding. The system is welded fully, ensuring a tight fit and minimal chances of leaks. Daily driving feels more engaging thanks to the enhanced exhaust note, and the corrosion-resistant material means it handles weather and wear without needing much attention.

Performance-wise, the exhaust delivers a satisfying growl that rides just right between loud and refined, offering that unmistakable Borla tone. Its all-welded construction adds strength and longevity, with the stainless steel standing up well against rust. Most praise focuses on sound quality, while a common downside is that it’s pricier than entry-level options, making it a premium choice.

The Borla exhaust receives strong praise for delivering the signature Borla sound while being built with durable T-304 stainless steel and having a solid all-welded design. The most common complaint centers on its premium price compared to simpler systems.

Those who value sound quality and long-lasting materials will appreciate this exhaust, especially if willing to invest in a durable upgrade. Buyers seeking a louder or more budget-friendly option might want to look elsewhere.

Pros

  • High-grade T-304 stainless steel resists corrosion
  • Simple bolt-on installation, no cutting required
  • Classic Borla sound that isn’t overbearing
  • Fully welded for durability and tight fit

Cons

  • Higher price point than budget-friendly options
  • Sound may be too mild for aggressive exhaust fans
SpecificationDetails
Brand NameBorla
Manufacturer Part Number140714
MaterialT-304 Stainless Steel
InstallationBolt On
Included ComponentsCatback
Made inUSA

8. Flowmaster American Thunder Cat-Back Exhaust System

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Making your Hellcat sound aggressive without losing street-friendly manners is a tricky balance. The Flowmaster American Thunder Cat-Back Exhaust System fits the bill by giving your Challenger a deep, powerful tone while using parts that slot right into factory hangers.

It’s perfect for those who want performance and reliability without complicated setups.

Installation is straightforward since it uses the factory hanger locations, saving a lot of tweaking time. The stainless steel build means it holds up well through daily drives and weather changes.

The scavenger X-pipe crossover and specially tuned resonators work together to keep the sound sharp but not overwhelming, so it doesn’t drone on longer rides or at highway speeds.

Performance-wise, this system sticks to what it promises with solid power gains thanks to the dyno tuning and Delta Flow technology. You get that classic Flowmaster growl without rattles or rough edges.

The stainless steel construction adds serious durability. A common comment is how good the exhaust note sounds, while the only gripe tends to be the weight – it’s nearly 60 pounds, which affects handling slightly.

The exhaust’s strong point lies in its deep, aggressive sound paired with solid build quality and performance tuning, which works well for spirited driving. The biggest downside is its weight, which some find a bit much compared to lighter systems.

Those looking for a reliable, good-sounding upgrade that fits easily and lasts will be pleased. Anyone seeking a lighter or more minimalist setup might want to explore other options.

Pros

  • Fits using factory hanger locations
  • Stainless steel for long-lasting durability
  • Dyno tuned for noticeable performance gains
  • Specially tuned resonators reduce drone

Cons

  • Heavy at nearly 60 pounds
  • Warranty requires direct manufacturer contact
SpecificationDetails
Brand NameFlowmaster
Model Number817737
Item Weight59.6 pounds
Included ComponentsFlowmaster 817737 Exhaust System Kit
Manufacturer WarrantyCheck with the manufacturer

9. Truck Oval Muffler Replacement for Dodge Challenger Charger

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High flowing design makes it a solid choice for anyone with a Dodge Challenger Hellcat who wants an easy upgrade. Suitable for those who value direct fit parts that don’t require modifications. It stands out for being made in the USA and ready to install right away.

Installation is straightforward due to the direct fit design, allowing it to slide right into place without extra tweaking. Mandrel bent tubing ensures smooth exhaust flow, which helps maintain efficiency day-to-day. Maintenance is minimal since the materials hold up well under regular driving conditions, keeping the experience simple and reliable.

It performs well in boosting exhaust flow while maintaining a factory-like fit, which many appreciate for preserving the vehicle’s structural integrity. Built solidly with mandrel bending and American materials, it tends to last longer than cheaper alternatives.

Some note that the sound level is milder than expected, which might not satisfy those seeking a louder exhaust note.

The most praised feature is how well it fits without needing modifications, making installation quick and clean. The common complaint is that it doesn’t add much noise, leaving some wanting a more aggressive tone.

Those seeking an upgrade with solid build quality and no complications will appreciate this muffler. Drivers seeking a louder, more aggressive exhaust sound may want to explore other options.

Pros

  • High flowing for better exhaust efficiency
  • Direct fit saves installation time
  • Mandrel bent tubing improves flow consistency
  • Made in USA ensures quality standards

Cons

  • Sound output may be quieter than some prefer
  • Limited to trucks and Dodge Charger/Challenger models
SpecificationDetails
ManufacturerTruck Exhaust Kits
BrandTruck Exhaust Kits
Made InUSA
Fit TypeDirect Fit
BendingMandrel Bent

10. MagnaFlow Cat-Back Exhaust System Kit

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Drivers looking for a performance boost and a racecar-like sound for their Dodge Challenger Hellcat will appreciate this cat-back exhaust system. Its biggest strength lies in delivering an authentic racing-inspired tone while fitting directly onto the vehicle with ease.

Installation goes smoothly thanks to precise 3D scanning that ensures a perfect fit right out of the box. The lightweight design helps keep overall weight down, which makes driving feel responsive without added bulk.

Regular day-to-day driving reveals a throatier engine note that doesn’t overwhelm but stays aggressive enough to enjoy every time you press the gas.

Improved flow dynamics lead to an increase in engine power, confirmed through extensive dyno testing. The system is made from machined components, balancing durability and performance needs. It consistently earns praise for transforming the sound and feel of the engine, while some mention that the exhaust can be louder than expected during normal driving.

The system is praised for its authentic racing sound and strong power boost validated by dyno tests. Common feedback points to the louder exhaust noise during everyday driving, which might catch some off guard.

Anyone wanting a street and track-ready exhaust with solid performance gains will be pleased. Those seeking a quieter setup or ultra-lightweight parts might consider alternative options.

Pros

  • Direct-fit design for easy installation
  • Lightweight construction suitable for track use
  • Race-inspired sound that excites without overwhelming
  • Dyno-proven improvement in engine performance

Cons

  • Exhaust volume can be louder than expected on street
  • Weight heavier than some aftermarket options
SpecificationDetails
ManufacturerMagnaFlow
ModelMagnaFlow Performance Exhaust System 19367
Fitment2015-2023 Dodge Challenger
Item Weight59 pounds
ExteriorMachined
Part Number19367

11. Auto Dynasty Catback Exhaust System for Dodge Challenger 5.7L V8

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Auto Dynasty Catback Exhaust System for Dodge Challenger 5.7L V8 stands out by offering a solid horsepower boost and improved engine airflow without losing the deep, aggressive sound Hellcat fans expect. Designed specifically for 2015-2018 Dodge Challenger 5.7 V8 models, it fits those who want both performance and a distinct exhaust tone.

Installation is straightforward, fitting perfectly as a cat-back system on the specified Challengers. Day-to-day driving benefits from increased low-end torque and smoother sound management.

The dual oval 2.5-inch stainless steel tips give a clean look and maintain a strong, clear exhaust note without annoying drone when cruising around town or on the highway.

Horsepower gains of 15-25 are noticeable during acceleration, thanks to better airflow from the racing design exit and mandrel bends. Build quality impresses with T-304 stainless steel and TIG welds resisting pressure and corrosion well.

Most praise highlights the sound and power gains as expected, while some mention minor weight compared to lighter aftermarket options.

The system is praised mainly for adding power and delivering the aggressive yet smooth exhaust sound perfectly tuned for the Challenger 5.7 V8. Some users note the slightly heavier weight compared to lighter options, which may affect those looking for every ounce of weight reduction.

Drivers wanting a durable, well-made exhaust boosting both performance and sound will appreciate this setup. Those running newer Hellcat variants or seeking lightweight racing parts might want to explore other exhaust systems optimized for different engines or weight savings.

Pros

  • Clean fit for 2015-18 Dodge Challenger 5.7 V8
  • High-quality T-304 stainless steel construction
  • Noticeable horsepower and torque increase
  • Attractive dual oval 2.5-inch exhaust tips

Cons

  • Slightly heavier than some aftermarket alternatives
  • Limited to specific 5.7L V8 models only
SpecificationDetails
Vehicle Compatibility2015-2018 Dodge Challenger 5.7 V8
MaterialT-304 Stainless Steel
Muffler Tip SizeDual Oval 2.5 Inches
Performance Gain15-25 Horsepower or Low End Torque
Manufacturer Part NumberAD-CBE-DCHAL15-57L

12. BORLA Cat-Back Exhaust System for Dodge Challenger R/T 5.7L V8

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BORLA Cat-Back Exhaust System for Dodge Challenger R/T 5.7L V8 suits drivers wanting a durable and well-built exhaust with a classic sound. Its main strength lies in the solid construction from T-304 stainless steel, making it a long-lasting option for this muscle car.

Installation is straightforward thanks to the bolt-on design, allowing for a clean fit without extra modifications. The all-welded construction means there are no loose parts to worry about.

Day-to-day, the classic BORLA sound delivers a satisfying exhaust note without being too loud for regular driving.

Performance is strong, providing an aggressive yet manageable exhaust tone that fits the Challenger character well. The build quality stands out due to its stainless steel material and thorough welding.

Most praise focuses on the sound quality, while the typical complaint involves the exhaust tone being louder than some expect for daily use.

The classic BORLA sound is praised as rich and fitting for the Challenger, though many find the loudness above what they’d prefer during regular driving. Ease of bolt-on installation and strong stainless steel materials keep the system reliable over time. Users appreciate how the welded construction holds up against typical wear.

This exhaust suits those who want a distinctive, aggressive sound with solid build quality and simple installation. Drivers looking for a quieter system or extra installation components might want to consider alternatives better tailored to a milder tone or more parts included.

Pros

  • Durable T-304 stainless steel construction
  • Simple bolt-on installation
  • Classic and distinct BORLA exhaust sound
  • All-welded design provides reliability

Cons

  • Exhaust tone can be louder than desired
  • No additional parts included beyond catback
SpecificationDetails
Brand NameBorla
Manufacturer Part Number140627
Model Number140627
Included ComponentsCatback
MaterialT-304 Stainless Steel
InstallationBolt On

Best Exhaust Systems for Challenger Hellcat Comparison

ProductWeightModel NumberExterior/FinishWarranty
BORLA Hellcat Exhaust51 pounds140678Painted–
MBRP Challenger Catback73 poundsS7113AL–30 Days
Auto Dynasty Oval Exhaust57 poundsADCBEUR010Matte Black Painted–
MBRP Race Series Exhaust69 poundsS7114AL––
BORLA SXT/GT Exhaust54 pounds140650Painted–
Custom Fit Quad Tips–CH-DU–1 year
BORLA R/T 5.7L Exhaust–140714–Manufacturer warranty
Flowmaster American Thunder59.6 pounds817737––
Truck Oval Muffler–MRDSRT0821STPO––
MagnaFlow Exhaust Kit59 pounds19367Machined–
Auto Dynasty 5.7L Exhaust–AD-CBE-DCHAL15-57LStainless Steel–
BORLA R/T V8 Exhaust–140627–Manufacturer warranty
1. BORLA Hellcat Exhaust
  • Weight51 pounds
  • Model Number140678
  • Exterior/FinishPainted
  • Warranty–
2. MBRP Challenger Catback
  • Weight73 pounds
  • Model NumberS7113AL
  • Exterior/Finish–
  • Warranty30 Days
3. Auto Dynasty Oval Exhaust
  • Weight57 pounds
  • Model NumberADCBEUR010
  • Exterior/FinishMatte Black Painted
  • Warranty–
4. MBRP Race Series Exhaust
  • Weight69 pounds
  • Model NumberS7114AL
  • Exterior/Finish–
  • Warranty–
5. BORLA SXT/GT Exhaust
  • Weight54 pounds
  • Model Number140650
  • Exterior/FinishPainted
  • Warranty–
6. Custom Fit Quad Tips
  • Weight–
  • Model NumberCH-DU
  • Exterior/Finish–
  • Warranty1 year
7. BORLA R/T 5.7L Exhaust
  • Weight–
  • Model Number140714
  • Exterior/Finish–
  • WarrantyManufacturer warranty
8. Flowmaster American Thunder
  • Weight59.6 pounds
  • Model Number817737
  • Exterior/Finish–
  • Warranty–
9. Truck Oval Muffler
  • Weight–
  • Model NumberMRDSRT0821STPO
  • Exterior/Finish–
  • Warranty–
10. MagnaFlow Exhaust Kit
  • Weight59 pounds
  • Model Number19367
  • Exterior/FinishMachined
  • Warranty–
11. Auto Dynasty 5.7L Exhaust
  • Weight–
  • Model NumberAD-CBE-DCHAL15-57L
  • Exterior/FinishStainless Steel
  • Warranty–
12. BORLA R/T V8 Exhaust
  • Weight–
  • Model Number140627
  • Exterior/Finish–
  • WarrantyManufacturer warranty

How to Choose the Best Exhaust for Hellcat

Consider sound preference, material quality, and fit to make sure the exhaust improves performance and durability. Choosing the right exhaust avoids costly modifications and future repairs, making installation smoother and saving both time and money in the long run.

Fit and Compatibility

Many people underestimate how crucial proper fitment is when swapping out the exhaust on a high-performance muscle car like this one. Exhausts designed with the specific model and year in mind fit directly onto factory headers and catalytic converters, so you avoid time-consuming and costly modifications. Clamps and hangers align properly, which reduces rattling and leaks over time.

Bolt-on options make installation more straightforward because they require minimal tools and no cutting or welding. Some aftermarket systems fit several model years but checking any minor changes in the chassis or exhaust routing ensures compatibility. Using an exhaust not designed for your exact model can lead to clearance issues and poor sealing, which affect performance and durability.

Material Quality and Durability

After running several exhaust setups, it’s clear that material choice greatly affects how long the system lasts and sounds. Stainless steel is the most common durable option, resisting rust from road salt and heat better than mild steel.

Titanium is lighter and even more corrosion resistant but comes with a steeper price tag.

Thicker material walls, usually between 16 to 18 gauge, provide rigidity and minimize vibration noise, which contributes to a cleaner sound. Thinner metals can flex and deteriorate faster, especially around the welds and bends due to heat cycling.

Materials that cope well with heat also maintain their shape and sound quality over time, resisting dents from road debris.

Performance and Power Gains

Exhaust design directly influences your ride’s power output. Systems with larger diameter piping and smooth mandrel bends reduce backpressure, helping the engine breathe better. This can translate into noticeable horsepower and torque gains, especially above mid-range RPMs.

Improved flow also helps maintain engine efficiency, sometimes leading to slight fuel economy improvements during steady cruising. For supercharged setups, a free-flowing exhaust complements the forced induction by allowing boosted air to exit quicker, which can reduce turbo lag and improve throttle response. Seek out systems that are specifically designed to support forced induction on these vehicles.

Sound Profile and Noise Level

Balancing an aggressive exhaust note with everyday drivability can be tricky. Some systems produce a loud, deep growl under acceleration but remain surprisingly quiet at idle or cruising speeds. Others might cause annoying drone in the cabin around highway speeds, which can get tiresome during long drives.

Choosing an exhaust with adjustable valves or different muffler options lets you tailor the sound. Some mufflers target reducing drone without killing the aggressive tone.

Keeping noise levels within local legal limits is important, so a setup that can tone down sound without sacrificing character tends to work best for a daily driver.

Installation and Maintenance

Installing an aftermarket exhaust can range from simple bolt-on jobs to setups requiring cutting or welding. Some systems can be installed at home with basic hand tools in a few hours, but others may need a professional mechanic, especially if modifications or special equipment are involved.

Once installed, periodic checks to tighten connections and clean components exposed to grime help extend the exhaust’s life. Replacement parts like hangers or gaskets should be readily available from reputable brands. Warranty coverage is especially important for costly materials that are likely to crack or corrode over time.

Performance Benefits of Upgrading Your Challenger Hellcat Exhaust

Upgrading the exhaust on a Challenger Hellcat directly affects engine efficiency and power output. A less restrictive exhaust allows exhaust gases to exit faster, reducing back pressure. This improves horsepower and torque, giving the car a more responsive feel, especially in higher RPMs where turbocharged or supercharged engines benefit most.

Many aftermarket systems use larger diameter pipes and smoother bends to optimize flow. Stainless steel construction is common as it handles heat better and resists corrosion.

A good exhaust upgrade can also reduce engine temperatures, contributing to overall durability. Improving exhaust flow can boost fuel efficiency by reducing the effort your engine needs to push out gases.

Drivers can expect not only a performance boost but also a distinct engine sound reflecting the increased airflow, adding to the Hellcat’s aggressive character.

Maintenance Tips to Prolong the Life of Your Hellcat Exhaust System

Proper care can extend the lifespan of your Hellcat’s exhaust system significantly. Routine inspections for rust and damage prevent small issues from becoming larger problems. Washing the exhaust components lightly after exposure to road salt or mud can reduce corrosion risk, especially if the pipes are made of mild steel.

Using high-quality heat-resistant coatings or wraps can protect against thermal damage but must be checked periodically for degradation. Ensure mounting brackets and hangers are secure to prevent excessive vibrations that cause metal fatigue.

Avoid driving through deep water or rough terrain that might dent or crack pipes. Address any strange noises or noticeable performance drops early, as these might indicate leaks or damage needing repair to stop further deterioration.

Comparing Aftermarket Exhausts: Sound Profiles and Drive Experience

Aftermarket exhausts for the Challenger Hellcat vary mainly in sound tone and how they influence the driving experience. Some brands focus on deep, throaty growls at idle and low RPMs, while others emphasize a sharp, aggressive note under acceleration.

Single exit systems can sound different from dual exit setups, with the latter often producing a louder and more balanced tone. The type of muffler and resonator affects drone during highway cruising; some designs minimize cabin noise, making longer drives more comfortable. Aside from sound, weight differences between stock and aftermarket systems can slightly improve handling by reducing rear-end mass.

Drivers should consider both how they want the car to sound daily and the impact on performance to find a system that suits their driving style best.

People Also Asked

How Do I Choose the Right Exhaust Size for My Hellcat?

Choose an exhaust size that balances airflow with noise preference, typically 3 to 3.5 inches for Hellcats. Too large can reduce low-end torque, and too small may restrict performance. Measure your current setup and consider future mods like superchargers or headers when deciding.

What Maintenance Is Required to Keep My Hellcat Exhaust Lasting?

Regular cleaning of exhaust tips and periodic inspection for rust or loose clamps are key to longevity. Avoid frequent short trips that don’t allow the system to fully heat up, as this can cause moisture buildup and accelerate corrosion.

Are Hellcat Exhaust Systems Compatible with Stock Engine Tuning?

Most Hellcat exhausts are designed to work with the stock tune but may change backpressure and sound levels. It’s a good idea to check for any necessary ECU adjustments after installation to avoid triggering check engine lights.

Can a Hellcat Exhaust Affect Safety or Cause Damage over Time?

A properly installed Hellcat exhaust should not cause damage or safety issues, but poor fitment or cracked components can lead to leaks or excessive heat near sensitive parts. Make sure the system is mounted securely and clear of fuel lines or wiring.

What Are Common Issues with Aftermarket Exhausts on Hellcat Models?

Common aftermarket issues include rattling due to loose hangers, increased drone inside the cabin, and sometimes parts that don’t align perfectly with factory mounting points. Choosing brands known for fitment and sound tuning helps minimize these problems.

Conclusion

Sound quality, durability, and fit are the key factors when choosing an exhaust for a Challenger Hellcat. The system should deliver the tone you want without rattles or leaks.

Materials like stainless steel help prevent rust and hold up over time. Proper fit ensures easy installation and maintains your car’s performance.

Consider how much you drive the car and the space where the exhaust will be installed. Some options require more clearance or need welding. Your budget may also affect the level of craftsmanship you can afford.

Check the comparison table and details above to pick the exhaust that matches your needs best.

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